| Hurricane proof waterfront house construction 2007-2009- the planning and construction process of Villa Lagoon Phase II Main House | |||||||||||
| Home | Planning | Blocks | Plans1 | Plans2 | Foundation | Site Prep | Blocks | 1st Slab | 1sr Slab | Slab Pour | |
| Acid Stain | Crane | 1st Course | 2nd Course | 3,4,5 Course | Second Pour | 1sr Floor | Crane Repair | Half Way Up | 2008 | Top Floor Joists | |
| Top Floor | Panels | Frieze | Top Floor Walls | Acid Stain Frieze | Acid Stain Con't | Cornice | Upper Story | Cornice & Panels | MgO & Evoba | Cornice & Trusses | |
| Video | Top Rows-1 | Bulkhead | Month 15 | Month 16 | Exterior Completion | Roof | Interiors-1 | Steps | Insulation & Kitchen | MgO Board | |
| Kitchen Counters | Tile Floors | Cement Tile-2 | Cabinets | Interior Decor | Cuban Ceiling | Saga of the Toilets | Interior Con't | Cement Tile 1st FL | |||
| Product Discussion Pages | |||||||||||
| Partners | DacArt in the News | Buy a Finished Dac-Art Home | Tankless Water Heaters |
Magnesium Oxide Boards-MgO | Concrete Bldg. Systems | Custom Garage Doors | Composite Decking |
House Numbers |
Concrete Floor Tile | ||
Mid-November 2008-Magnum Board, MgO, Magnesium oxide wallboard installation
| On Friday Nov, 14th, commercial wallboard
installers started hanging our Magnum
Board magnesium oxide wall board. Dan Z.said he called a number of
installers and told them we were using Magnum Board as a replacement for
ordinary gypsum board and if they balked at all he just kept on calling.
MgO board doesn't score and break easily like Sheetrock and one must use
screws instead of nails to put it up. We have some tall ceilings and
wanted some enthusiastic workers. Here you can see the beginnings of
the ceiling in the main bedroom.
Below: I took these fellow's pix when they were
taking a break. Andrews is in the front in plaid shirt. These guys took
several breaks and left for the day at 3 p.m. This crew
got replaced the next day by a much more energetic bunch of guys ! |
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| This is the south wall of master bedroom w/ MgO board on it. The two small rectangle places that you can see are new fangled Onsia Speakers that go in your wall and are flush with the surface of the wall. You do wall board mud right over them and make them invisible in your wall. It will be really interesting to see how the speakers sound when we get them hooked up. | |
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The Magnum Board is a bit of a challenge to hang. It is a brand of MgO or Magnesium oxide wall board. We are using magnesium oxide wall board as a gypsum drywall replacement. It takes a little longer to hang. We are using screws instead of nails and it is not so easy to cut as gypsum board. You cannot score and snap it as easily as gypsum board. But the bit of extra time is well worth it for the long term. |
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| The sky lights make a huge difference. This is in the master bath. It is a Sun Dome tube light with a tough spherical clear cover on the roof. |
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| In the master bath, the shower is going to have to be covered in tile. Originally Dan Z. had said we could get some of it made of glass, but when I went up there and looked, I was a bit surprised to see that it is gonna be rather enclosed and by the time we get cement tile all over the walls the interior is gonna be sorta small. But then, on the other hand, it kinda looks old fashioned. My grandfather's house had a tile shower that was not much different (except it was not in a corner). This shower does have provisions for a overhead light inside, so that is good. Only problem is that I didn't order enuf cement tile to cover so much square footage. I may have to use some that is intended for closet floors and then order more for the missing places in the floor. It takes 6 to 8 weeks to get them so it is not like I can just quickly order more. I will probably have some extra solid color tile, but they will be pastel colors and the master bath floor has only black, taupe and white in it. | |
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The wall board installers have gotten excess 'mud' on the concrete blocks. I do not think it is going to be so easy to remove as they think. The pits and uneven surface is going to make it a lot harder than regular walls. I will probably lightly sand and paste wax my interior walls, but I have not had time to do that yet.
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![]() The niche area, above, is getting covered over for now. We are suppose to have Dac-Art pieces for a handsome focal point in the foyer, maybe they will come later. |
![]() Foyer on first floor. |
I got the guys to put a row of boric acid
powder on the toe plates in the walls between the wallboard in case bugs
ever try to take up residence in my walls. Supposedly they walk thru the
boric acid and get it on their legs, then they go home and lick their
legs and die...
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The house is really looking different with the wall boards and ceilings going up. This is the guestroom.
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| What a difference the Sun Domes make ! These two small rooms are next to each other and neither has a window. The one on left is washer/dryer room and it was really dark in there in the middle of the afternoon. The room on right is the little office and it was pleasantly lit at the same time of day. I hope to be able to go back and add more Sun Domes later. | |
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If I were going to go for a plaster wall look, I'd use one of the Venetian plaster products from this page.
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![]() This is how the same hall looks if you are in the kitchen area and looking towards the main bedroom. |
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Aaron is building rails for the porches from
2 x 4's for now. Ted has said that he wants to make special Venetian
style balustrades but we have to have something to get a final
inspection. I can paint these and they will look a bit more finished, or
leave them as-is and the color kinda matches the house.
Aaron has also built me storage shelving in the basement (below) to store tile samples on. The tile weighs a lot so my shelves are very sturdy and attached to the wall. |
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The final inspection is going to require
us to have no more than 4" of space between the steps, so we plan
to add a board to the lower part of the steps riser part to keep dirt
from getting kicked off the back of the steps but we will still get a
little light past the steps by using a narrow board that doesn't fill
the whole space.
Thank goodness I can stand up in almost all parts of the basement. I have to watch to avoid the light bulbs that are in metal cages suspended from the ceiling and maybe a couple larger plumbing drains, but mostly I can stand up...no problem. |
We have 3 locations where we have pocket
doors. Aaron has installed a pocket door frame where they are to go. And
speaking of doors, I am overjoyed to get turned on to Custom Millworks Inc
[7882 County Road 24 Fairhope, AL 36532 ] who is making my interior
doors and two exterior doors. Patrick from Builder Resource hooked me up
and Mark at Custom Millworks is making solid wood doors for us. The
style is 4 panels, one over the other. Some are odd heights. I am not
sure how he is going to deal with that, maybe I should call and ask. The doors from
the foyer to the garage and the door from guest room to basement have to
be exterior rated. The wood will be stain grade, but I will probably
paint them anyway. The 'exterior' ones have to be painted on all sides.
I wanted doors that were something different than the std. 4 panel design and I wanted solid wood. I kinda have a 'thing' about not liking hollow core doors of any kind. |
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Aaron has his workshop area set
up in the garage and makes quick work of carpentry jobs. |
![]() Dan has been real aggressive on clean-up. He has the men all cleaning up after them selves and he has had a lot of debris hauled off. He is getting ready for sewer and water supply digging and putting in our new driveway. |
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Kitchen counter tops--I stopped in Cabinet
Masters in Gulf Shores the other day and happened to see this sample on
their wall of this incredible quartz material called Arco Baleno. They
called and said the supplier had 2 slabs of it. I did a bit of research
and found that many people refer to this stone as granite even tho it is
actually a quartzite. Anyway, early Saturday I drove up to
Summerdale to see the slabs and while they did have a bit of blue in
them, they were mostly grey and not nearly exciting enuf to warrant
spending that kind of money. You can see the floor tile sitting on the
ground. The slab looks good color-wise but the grey is kinda drab.
So now I am considering using my Villa Lagoon Tile in a solid color on the counter tops. I don' t have enuf of one solid on hand, so I would have to use some that are suppose to be for the guestroom and order more for it. I do not have to have my floor tile down for the C. of O. |
![]() Stephen and the other fellow up at Natural Stone Distributors in Summerdale were really helpful in pulling these huge slabs out for me to see. |
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| I did see some other way-cool dark slabs with color changing crystals in them, but they are expensive and overall the counters would be very dark. The name of this stone is Volga Blue granite. | |
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I have also found that Granite
Transformations has this new color in their glass/resin series, so I
will ck on it tomorrow. Their specialty is putting granite veneer tops
on existing counters, but I do not see why they could not do new
construction. The color looks like it would be a good one w/ my floor
tile in the kitchen and the price might be right.
Note: I called the the rep for Granite Transformations is coming out on Thurs. Can't wait to see how this color looks w/ my floor tile. |
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Sealing the exterior walls continues. |
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| We (esp. Dave Perry) have been spraying Miracle 511 Impregnator sealant on our exterior walls. We need the man lift to get to most of the areas. Today I took a hose w/ a sprayer on it and squirted all the walls to look for dark areas that get wet and are skips in our wall treatment. Of course we found some since this has been done over about a week, with lots of starts and stops. I took photos and printed them out so we can reference them when going back tomorrow and catching all the skips. We purposely didn't do some areas that are not crucial at this time or are easily reached from inside or the porches. We also limited the spraying near the lower porch slab. If I want to lay cement tile there, the sealant might prevent a good bond w/ the mortars. | |
| We have used 14 gallons of the $100 a gal (inc. tax) Miracle 511 sealant, and we need some more. This was an expense we did not expect but by doing it ourselves, we saved a bundle. |
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Yipee !! Looks like I have a buyer for my crane. I am waiting for the money to get transferred to my bank account and then they will have a trucking co come pick it up. I am making copies of the service records that we have from the time I owned it. I will miss it, my old friend, but with building in a major slump, and a lot of equipment on the market, I feel fortunate to have a buyer. |
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| The treated wood rails that Aaron made really do look pretty good. Not exactly what I had hoped for (I wanted the Venetian style concrete railings) but since they are about the same color as the house, they blend in nicely |
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We have a lot of digging going on. Our sewer drain pipe is underground now, barely. It just has a little slop and it runs to our grinder pump. Luckily I can use the same grinder pump that was installed for the guesthouse. That is one less expensive thing to buy and have future maintenance on. The City of Gulf Shores
fellows came out and dug to the water main and put a tap into it for me.
They are making me pay 2 water bills a month! Yuk ! The minimum right
now is $27 a month. |
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![]() The trench for the new water line to the house was dug by hand and the fellows kindly took care not to damage the clumps of bamboo that they had to dig between up meant the road. |
Recycled Material Driveway Gravel---using our own scrap as part of our drive. |
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David Trull at Reynolds Ready Mix told us about recycled driveway and roadbed gravel and it turns out that some of our very own Dac-Art scrap has gone into the mix that we are using on our gravel driveway. David Trull can be contacted about recycled concrete gravel at 251-747-4238 or 1-800-239-3879. |
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We stretched new lines from the Dac-Art
entrance columns to the porch of the guesthouse and Steve used his
tractor to grade the load after load of recycled gravel to a very
straight part to the house.
We have a lot of gravel and it comes right up to the house walls. I have never been 'big' on foundation plantings and prefer gravel to the base of the walls. Part of the area near the guesthouse that had previously been graveled will now become grass, but right now it has a crane and storage container on it so that will have to be done later. |
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07/08/2010
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| Original Website Villa Lagoon Phase I completed in 2003 See the construction process of Phase I |
New Website-2007-2009 Phase II North Elevation w/ Frieze Construction of Phase II on this site. |
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