www.ConcreteCottage.com

Chronicles of the Design & Construction of Two Waterfront Hurricane Proof Dry Stack Modular Green Custom Homes
1. Villa Lagoon, Wilder Italian Style Home
2. Nasello Italian Style Home


Encaustic Cement Floor Tiles - Colored Concrete Tiles


  

  

  

  


Four encaustic cement tile designs from the Villa Lagoon Tile Collection... Some shown with border tiles, others not.

Villa Lagoon Tile

Look to Villa Lagoon Tile for Encaustic Cement Tiles. The patterned mosaic tiles create fanciful floors and the tranquil solids bring back the old world charm of satin finish encaustic cement tile floors. Also Antique cement tile reproduction in USA. You can also learn more about the history of cement tile, and reproduction projects on our encaustic cement tile reproduction page.

Here you will fine the information on Encaustic Cement Tiles also called cement tiles, hydraulic floor tile, encaustic tiles, hidraulico, hydraulic tiles, ladrilhos hidráulicos, carreaux de ciments, Spanish mission tiles, mosaics de pasta, redondo tile, rajoles hidràuliques, baldosas hidráulicas, pasta potosi, hidraulicos antiguos, ladrilho de água, baldosas decoradas, mosaico hidraulico, mosaicos hidralicos, hidráulicas de cemento...and Tile Floor tile Layout Programs Online all gathered whilst researching this amazing floorcovering for use in our own hurricane-proof home.

After much consideration and research, I have decided that the best possible floors for this house are the old-fashioned Encaustic Cement Tiles. These durable, strong, colorful, patterned tiles have long been used around the world. They were manufactured in the States up thru the 30's and 40's and have been used in stately homes especially in California and Florida. Worldwide, the terms that are used to describe this type of concrete tiles vary by region. Terms include: Cement Tiles, Hydraulic Floor Tile, Encaustic Tiles, Hidraulico, Hydraulic Tiles, Ladrilhos Hidráulicos, Ladril, Carreaux de Ciments, Spanish Mission Tile, redondo tile, Rajoles hidràuliques. Baldosas hidráulicas, Baldosa Hidraulica, Pasta Potosi Tile, mosaico calcareo and site surfacing product depending on the language and the country. They are still manufactured in many countries (See Below).

These classic tiles are still made outside the U.S. I have found evidence of plants existing and producing floor and wall tile in Brazil, Mexico, Spain, Dominican Republic, Turkey, Nicaragua and many other places. We have decided to order our tile from Villa Lagoon Tile. I prefer to conduct business in English as my foreign language skills are infantile :o)

History


  

Some say the original technique was developed in 18th century in Italy using natural colors of granite and marble dust and cement. According to one website, "the encaustic cement tile appeared at the end of the XIX century, in the south of France. Several sources say the first encaustic tiles were made in France near the country's first Portland cement plant. Until the 1920's, they were considered as high-end ultimate flooring  that decorated the palaces of the Tsar, the mansions of the Côte d'Azure, Gaudi's Barcelona and Berlin's official buildings. Later on, the encaustic cement tile expanded as a creative and durable coating all over Europe, and the French, Spanish and Portuguese colonies. Around the 50's the Mosaic Hydralico lost importance and was replaced by less labor intensive, and less colorful floors. At the beginning of the XXI century, the trend for authentic products has brought back into fashion the encaustic cement tile.



cement-tile-molde 1
  
cement-tile mould-ladrilhos hidráulicos
  

It has never been possible to create an industrialized product that can substitute this handmade tile. The variety of colors, the matt finish and the soft silky texture are characteristics that make this tile absolutely unique. It is very important to note that no two tiles are exactly alike.


How Encaustic Cement Tiles Are Made


  

The tilemaker creates a three part layered stack in a (usually) square mold. A sectioned pattern die is placed in the bottom of the open mold. Manufacturers put the color in the various sections first and them back the tile with other layers of cement products. The liquid color material is composed of ground marble dust, fine white Portland cement, and natural earth pigment. The stacked concrete tile layers are pressed using a hydraulic press  and then removed from the mold. Generally the biscuit-like tiles are placed in a rack and submerged in water to allow the correct moisture necessary for the chemical reaction in concrete. The tiles are removed from the water, allowed to dry and stacked and allowed to age for some period of time for curing to achieve adequate hardness before shipment.

The end result is a tile that is about 3/4 inch thick and quite heavy. One side is a concrete and another side is a mosaic type design.

The design layer is ¼" thick, giving the tile a great surface life, able to withstand all weather conditions and decades of traffic. Encaustic cement tiles can be found in many historic homes and public buildings throughout the world. Traditional cement tile is often used as ornamental motifs similar to carpets, bordered rubs, tapestries or mosaics.

Photo above from VIA of Germany.

This link has good pictures to show how encaustic cement tiles are made. 

concrete floor tiles

Encaustic cement is flooring with character, of great quality, outstanding for its clear, bright finishes, excellent ageing process, elegance and nobility.


  


This photo of cement tiles is one I took on a rooftop terrace at Casa Batlló  in Barcelona, Spain. Casa Batlló is a private residence designed by Gaudi. It was built in the year 1877 and remodeled in the years 1905–1907. Look how well the cement tile has endured, even outside of a rooftop terrace, fully exposed to the elements.



  

  

Bénédicte Bodard collects hydraulic tiles from dumpsters of apartments being remodeled in Barcelona where she lives. She gives them a new life, a second chance as elegant table tops and trivets. See them at mesabonita.blogspot.com



  
High Road Brasserie London tile floor
  

This lively floor of mixed encaustic cement tile in the High Road House Hotel in the U.K. which designer Ilse Crawford calls a modern interpretation of brasserie tile. Order Patchwork Tile for USA, Canada & Caribbean  or order Patchwork tile for the UK & Europe

Manufacturers of Encaustic Marble / Cement Tiles around the world:

If you know of others that are not listed, please email me with Encaustic Tile in the subject-line. If you have good photos I can add, also please email. lundywilder@gmail.com

USA

Spain

Maó, Menorca

Hungary

Indonesia

Canary Islands

Slovakia

Portugal

Italy

Brazil

Brazil has many manufacturers of encaustic cement tile. In Brazil mosaicos hidráulicos are also called "ladrilho de água".

Argentina

Venezuela

France

Germany

Netherlands

Morocco

Mexico

Kathleen Harvey who lives in Mexico has written to me: "My cleaning lady back in the seventies showed me how she looked after the floors: When wet mopping, apart from the usual Ajax liquid (or similar) she added about half a cup of "petroleo" (mineral oil) to the water. To keep the floors shiny she "massaged" a mixture of paste wax and mineral oil into a cotton dust mop and dusted the floors with this a couple of times a week. I haven't been able to find any references to this material here in Mexico. I had the floors here repolished with oxalic acid..The tiles were normally originally buffed, when first installed, with oxalic acid and then "tierra inglesa" which I think is similar to ceriul (used for glass polishing)." She also says that in Mexico the color layer on the tiles may not be as thick as those made elsewhere. Some of her's have worn thru in doorways, but then she is talking about a 100 year old home. 

I feel sure there may be more cement floor tile manufacturing plants in Mexico, they may not have websites.

Dominican Republic

Philippines

India

Bali

Vietnam:

Turkey

turkish tile on a cafe wall patchwork design

Iran

Greece

Chile

Italy

Costa Rica

I found a list of what might be mosaicos hidráulicos cement flooring tile plants in Costa Rica but no websites. Some of them might just make plain tiles. I once lived in Costa Rica and laid heavy, large solid color reddish encaustic tiles on a 20 x 20 ft. concrete slab that were made in the Limon area. My husband went after them in our pickup and the weight was almost too much to get back with.

Honduras

Peru

Belgium

Nicaragua

Unknown Region

If you know of others that are not listed, please email me with Encaustic Tile in the subject-line. If you have good photos I can add, also please email. lundywilder@gmail.com


Machinery

Science Articles

Way More Information

Havana Tile Design Book Barcelona Tiles Book
Havana Tile Design and CD for graphic artists and researchers
Go to Tile Books
  Barcelona Tile Designs by Mario Arturo Hernandez Navarro . Portarricense graphic designer, trained in the USA, a researcher of the hydraulic design of pavements.
Go to Tile Books

Nice Photos: http://www.mosaicoshidraulicos.com/mosaicoshidraulicos2_002.htm   

Cement Tile Manufacturers Association--The CTMA is a nonprofit association comprised of concrete tile manufactures and allied product manufacturers that was formed in the late 1990's.As far as I can tell, they do not have any members making traditional encaustic concrete tiles.  www.concretetile.org 


Casa Batillo in Barcelona Spain--ladrilhos hidráulicos

World famous Casa Batlló cement tile floors in Barcelona Spain. If you have been there, you will recognize the arched roof supports in the roomy attic area. More photos of Casa Batillo.


Floor Tile Online Design Layout Tools

>1. Floor tile design layout tool

One of my favorite tile floor simulators because you can rotate the tiles yourself to see how the patterns change using different rotational schemes. This site is now down--I do not know why. It once operated on several different domains.  


>2.Tile color chooser tool 
Floor Tile Simulator,
a great online tool. 


>3.floor layout tile tool
Another Tile Color Simulator It can change the colors of individual tiles but doesn't seem to show a floor scheme


>4.floor design graph utility
The Pelotas Tile Floor Creation Tool


>5.online floor tile layout grid

Mosaic Simulador Tool-you can rotate the tiles and add borders, but the selection of tiles is limited. (Internet Explorer only it seems.)


>6.Contipisos Design Center for Floor Tile Layout
Conipisos design Center tool takes a few tries to figure out all the options, but it has cool features and lets you rotate tiles, change colors in the tiles and save your own creations from session to session. You have to register to get access to the online tool, but it is easy. http://www.conipisos.com/designcenter 


>7.
This floor tile layout program is on the Argentina website companiadepisos.com design tool. You can't tessellate the individual tiles, but you can change their colors which is fun. The whole website is fun...slow but very cleverly done.  www.companiadepisos.com.ar 


>8.floor tile pattern maker software
This Spanish company, Andalucia has over 400 tile styles, so you should be able to find something that pleases you with their tile floor simulator Another one that is no longer available, have no idea why. 


>9.French floor tile design program
From Couleurs-et-matieres in France,  A separate floor tile design simulator program that you must download and install. 


>10.Spanish antique tile simulator design tool
From a Spanish Recycle Tile Site - Another one gone..now the URL homepage is in Japanese !


>11.Spanish Tile Design Layout Tool
Spanish Mosaic Tile Design Tool


>12.baldosas-super tile dseign tool
The Baldosas-Super Tile Design Tool from Chile--click the box in right hand navigation that says "Centro de Diseno"


>13. www.conipisos.com great little simulator for floors in place. Explore all the options. In the Catalog, you can try different tiles in different settings and then change the colors in the tile and watch it change on the floor. Located in Managua Nicaragua and the website includes a nice LA Times article.


>14. 
Brazillian floor tile simulator tool for ladrilhos.
A Simulador de Ladrilhos from Brazil. Easy to figure out but has limited options when changing colors on individual tile designs. 


>15. 
Tile floor simulator tool in Dutch from the Netherlands
If you speak Dutch, (or install a translate toolbar button) this is a great tile floor simulator tool for you. Now two tools,  Make your own tile simulator.   Now make your own floor by size of room. Updated since this screen-shot was placed here. Creates a pdf of yoru tile design for you if you want it to.  


>16.
fabrica de mosaicos tile layout tool

This tile design simulator is cool in many ways, and lets you change the colors in a tile, but only in grouped chunks of color which might not be what you have in mind. The Fábrica de Mosaicos has some interesting floral patterns reminiscent of Art Nouveau. Also, the purple that they show may be a bit unrealistic in natural pigments. Seems to have gone away.

Tile Patterns

Well designed tiles often have elements that match up whether the pattern is arranged in what I call a 'straight tiles' manner or if it is arranged in an "offset" manner. This example from a Portuguese floor tile makes illustrates. 

Inline floor tile design
  
Offset floor tiles
  


Both of these floor tile patterns are created using this one tile:

Concrete floor tile mosaic style

Then offsetting in both directions gives a pattern with a missing square that could be filled in with a solid color tile. :

Patterned and solid concrete floor tiles

The intersecting grey lines all match up but this design would have a strong diagonal feel to it.

A similarly interlocking pattern is formed by tiles from a Portuguese company:

Patterned cement floor tiles

This example is created using 16 individual, identical tiles, used in 4 different directions of rotation. 


Cement tiles in Paris.

The Passage des Princes in Paris

I found this nice photo at http://parisconnected.wordpress.com a blog about attractions in Paris. The Passage des Princes is the latest of all the XIX century Paris covered passages. It is close to the Garnier Opéra, and is also an example of the style usually named after baron Haussmann, the Paris prefect who radically transformed the city. The passage opens in one of the Haussmannien wide straight boulevards.

More Photos of old historic cement tiles

Old French Cement Tiles Restored

Palais Campanari

Palais Campanari

Restoration of some French cement tiles is described here:
The floor  is made of colored cement tiles, very rare. These tiles were treated with Hydrorep and  Filafob and sealing it with wax Veneziana. The routine maintenance is carried out by means of FilaCleaner.

Care of Cement Floors

Sealing cement floor tile

I find Miracle 511 to do a great job of sealing cement tile. See my test results sealing cement tile here.

Fila Chemicals USA, Corp. 10800 NW 21st Strett # 170 Miami (FL) 33172
Tel. 305 513 0708 - Fax 305 513 0728
is an Italian distributor of floor care products:

To effectively protect absorbent surfaces from oil stains, without altering the surface’s original color Fila recommends the use of FilaFob.  Find a Fila Dealer

Great videos of the making of hydraulic cement tile near Barcelona, Spain. 

A 5 part video lesson.


Intro--a overview of the tilemaking process. 

Detailed videos to see on YouTube:


Part 1


Part 2


Part 3


Part 4

Using the Google translation tool, I did an auto-translation then pasted the quasi-English version of some interesting text here. It is about the restoration work done on some historic cement tile floors:


  

  


Anyone who has visited the Solar Marquise may not have noticed that, beyond the architecture, the objects and works the floor of the house next to guard a lot of history and subtle art. The tiles of the entry of the House No. 1 are hydraulic, which is manufactured through a process of pressing craft that uses water, as the name says. "Depending on the design, the work may take months, as each ladrilho is done individually," explains Zilton Michiles, partner at Ornatos Nossa Senhora da Penha, responsible for the restoration of tiles of the house and one of only workshops in the world to make such work.

"It is a technique on which there is not much record," he explains. "There are some books, there is some information on the Internet, but who has the knowledge learned from another person who knew how. It is an art that is transmitted through generations. "

Zilton entered the business by accident. Graduated in journalism, he went to New York in the early 80 trying to work in the area (he had a friend who worked at a newspaper for Brazilians) and gain experience of life There he spent two and a half years and met Élida of Biasi, with whom he married. Meanwhile, in Sao Paulo, Élder of Biasi, his sogro, seeking a The original tiles of the Teatro Municipal (left) and House n º 1  To restore the factory floor of the two houses he owned-one in the neighborhood of Bethlehem and another in Moóca. "Almost no factories of hydraulic tiles. This, which was founded by two brothers Italians around 1908, was virtually disabled, "recalls Zilton.  Élder Biasi decided to buy the factory and resume production. To assist you, drew daughter and genro and managed to bring them back to New York.

"We understood nothing of hydraulic and tiles, with the lack of literature, learn was even more difficult," says the industry."We seek the expertise to the few people who still knew the technique."

Today, the Ornatos, located in a warehouse with an office above, in the neighborhood of Penha, is one of the most in the world. Beyond the Box 1, the plant has already restored the Teatro Municipal de São Paulo, the Patio of the College, the Monastery of St. Benedict, the Palace of Catete (Rio de Janeiro, RJ), churches and homes in historic cities such as Ouro Preto ( MG) and Porto Seguro (BA) and even a castle in Amsterdam, the Netherlands. "In this castle, won the competition with traditional factories in Europe for the quality of our work."

Samples of two of the most difficult work: the left would cost $ 1,200 a square meter. Since the early 90, when he won enough space in the media for their work differently, the Ornatos eventually conquering architects and decorators, who saw the aesthetic attributes and the durability of the tiles a great material for his compositions."We ordered mainly for houses on the beach and in the interior, which have a more rustic style, sometimes even blacks. Combinam com os ladrilhos”, afirma Zilton. Match with the tiles, "says Zilton.

Prices for tiles vary with the degree of complexity to find the right colors, make the tool and do the job properly. In line trading, the Ornatos has models ranging from R $ 30 R $ 120 a square meter. For the restoration, the value ranges from R $ 50 and R $ 300.

The most difficult work of the factory was the restoration of the floor of a house in Rio de Janeiro belonging to the Department of Heritage. "The cost would be around $ 1,200 a square meter, but we charging less because, when we did the budget for the institution, we had no idea of the complexity of the work. Drawing imitava the mosaics, had many details, various colors. The difficulties have begun at the time of making the tool, "he says. The tool is the" template "of the design done in brass by a person specialized in that. He is applied on the ladrilho and craftsman will dispensing the colors in certain areas, according with the original model. "However, the order is contrary to the model, ie, the craftsman has to look at the model and enxergá it inversely to apply the color so correct. requires very eyes. The craftsman who made the tiles for this house was in trouble seríssimos of vision. "

The tools: molds made of brass by a person specialized Finding the right color, in the case of restoration, is another novel. "Based on the original models, we have to do tests, send for analysis in the laboratory, and only when it is found that the color is the one we started the work," he says. "Under the Municipal Theater, for example, were 60 days without stop tests to find the correct tone."

In addition to all these difficulties, the manufacture of tiles hydraulic has few people specialized and do not want young people learn. "We tried to train people here, but after one or two months, many drop. After all, it is a work that requires patience to east. "The factory employs six craftsmen. "One, which has ten years of experience, can make to 60 tiles per day. The most productive here to make up 120 per day, but he has 40 years of experience, "says Zilton, which says a lot done with his work. "We collaborating with the perpetuation of this process, which should take more than 400 years,"


Text from a couple's blog entry about a cement tile making place in Mexico: Love Those Floors !

"One of the first things we noticed about properties for sale here in Merida was the floors. No kidding. Because many of the floors, even in the most humble of stores or homes, are covered with beautiful mosaico tiles. These tiles are made here in Merida, based on a technology brought here from Spain centuries ago. And as far as we know, the method and many of the designs haven't changed much in the ensuing years. We had the pleasure of being invited into a small tile manufacturing company, called Pisos y Mosaicos La Peninsular, and allowed to photograph the process. We entered the old colonial building through the modest showroom, where they sell traditional mosaicos as well as new, factory-made tiles. Behind the front rooms is a large open warehouse, covered with a tin roof. Only two or three men work there in the back making the tiles on two presses, while stacks and stacks of tiles sit out to dry. The process starts with the mold. Some of the molds at this shop were made over 50 years ago, and according to the owner, the people who can make a good mold here in Merida can be counted on one hand. The owner, Ignacio, treasures his vintage molds. Molds can be made to order, or you can choose one of the old ones. You can also choose the traditional colors for a design, or order your own color scheme.

The men start by pouring a thick wet sandy concrete into a square mold. The design mold is then set on top of the concrete, and colored pottery slip (note by webmaster, it is cement, not what we think of as pottery slip) is poured into the different areas of the mold according to the design. This is all done very quickly. The package is then pressed by an old, oily, noisy hydraulic press for less than a minute, and then spit out on the other side. The end result is a 20 cm by 20 cm tile that is about an inch thick and quite heavy and costs between 80 cents and three dollars retail. One side is concrete and the other side is colored and designed. The colors at this stage are muted. The tile is carefully picked up and stacked with its brothers and left to dry for a few weeks. When it is thoroughly dry, it will be laid into a floor and then polished to bring out the bright colors. These tiles, to our surprise, are never baked or heated except by pressure.

The tiles are sometimes called "pasta tiles", perhaps for the paste-like nature of the ingredients. They are ubiquitous in the colonial homes of Merida and are one reason why these homes are so charming and attractive to renovate. Of course, if you buy a house whose tiles have been removed, (to make way for modern, white tiles, which native Yucatecans seem to think are more desirable for some reason), you can buy and install new ones.

The tiles seem to get better with age. Some of us prefer to let them mellow and get a little distressed. Others treat them specially with weekly doses of kerosene, aceite rojo and other secret ingredients to keep their tile floors polished and shiny. If you inherit a floor that looks a little worn and you want to make it new, you can hire a crew to polido (polish) the tiles.

You can see these tile floors throughout Merida in the most elegant colonial homes and in the most modest little tendejones (corner stores). They are a constant reminder of the former elegance of Merida at the beginning of the 20th Century and the very-much-alive Merida today that still has the artisans and craftsmen available to restore that elegance.

The basic procedure is about the same no matter where the tiles are made.

  1. The design is reproduced by a brass divider which side's walls separate the colors zones.
  2. The divider is inserted in a cast.
  3. Each space is filled with a liquid mixture of marble powder, white cement and coloring.
  4. The divider is retrieved, and the colored layer is rapidly covered first with dry mortar and then, with semidry mortar that will be the back of the tile.
  5. The mixture is compacted with a hydraulic compressor.
  6. The tile, that looks like a pressed semidry cookie, is taken out of the cast and carefully controlled.
  7. The tile is set aside for a few hours, and then immersed in water for 8 hours to complete its hydration process.
  8. Then they are stacked for about three weeks to allow the cement to dry and harden.
  9. The tiles are carefully checked before packing in cardboard boxes and ready to deliver.

The magazine, Casa e Jardim says: "Ladrilhos hidráulicos são um clássico da arquitetura de interiores."

And I agree.

Interior Design - Home and Interior Decorating The only publishing company in the United States solely focused on the interior design and home furnishings trade. Interior decor magazines, directories, books & free publications.

One type of tile that is increasingly popular is the so-called 'subway tile' ..a good source for these is www.subwaytile.biz . If you are undertaking a vintage home restoration or renovation you'll find these subway tiles a good fit.

Hidraulicos antiguos, ladrilhos hidráulicos, mosaico hidraulico, encaustic cement tiles, ladrilho de água, mosaicos cementos, hydraulic floor tile, encaustic tiles, hidraulico, hydraulic tiles, ladrilhos hidráulicos, carreaux de ciments, Spanish mission tiles, redondo tile, rajoles hidràuliques, baldosas hidráulicas, pasta potosi, hidraulicos antiguos, mosaico hidraulico, mosaicos hidralicos, mosaics de pasta, baldosas decoradas, hidráulicas de cemento, losas islenas, loseras del pais, mosaico calcareo, mosaico pictorico, loseras del cemento, hand crafted cement tile, concrete pressed tile, losera cubana, zelig, Spanish cement tile, Barcelona tile, mortar tiles, baldosas, baldosa, mosaico, pavimento...all names for the same type of floor tile.