www.ConcreteCottage.com   Main Home  Current  Home for Sale In Peninsula, Gulf Shores, AL

Mary and Jerry Nasello's Gulf Coast DAC-ART waterfront house construction 2006-2007    
Nasello HOME 
& Site Prep
Pilings Foundation 1st Course Slab Prep Slab 2nd Course 3rd Course 4th Course 5th Course 6th Course
Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11
First Floor 7th Course Porch #1 8th & 9th Weathershield 10,11,12 Second Floor 16th Course 17,18,19th  19-20th Course 22nd Course
Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22
Cornice Fireplace Roof-1 Roof-2 Roof-3 Cornice-2 Arches Garage Doors Porch Arches Roof Decking Windows
Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33
Tile Roof                   Concrete
Page 24                    FloorTile

Rows Eight and Nine--Window and Door Openings

 

This side of the ground floor has 3 openings that will be filled in w/ fake, non-functioning doors.  This side of the garage on the ground floor will have the real garage doors. 

portable concrete mixer for grout The red thing is a small 
concrete mixer. We bought it since no one involved w/ this 
job had one already. The cost a little over 200 bucks. We 
had to buy a used gas powered concrete saw too. The 
blocks are just guaranteed w/ a tolerance of plus or minus 
on quarter inch so sometimes you have to use extra grout 
or cut a block if it is oversized for the opening. We were 
very frustrated about the fact that the electrical outlet 
openings were omitted that were suppose to have been 
cast in place. 

Inside of the garage under the porch. The blocks that stand out are 24 inches thick and weigh over 1000 lbs each --before they  are backfilled with concrete in their core. The columns for the porches will sit on these blocks. They are sitting  on pilings that are 20 ft deep, capped by a 2 ft thick, 5 ft  wide reinforced concrete piling cap. 

 

The windows will be recessed so that there will be some 
sill on both the inside and outside. Here, on the left,  you can see the molded-in raised trim that goes around the perimeter of 
the openings. There is a small piece, a bull nosed trim 
piece, yet to come that will fit between the sides and the 
sill. We just realized that we need to ck to be sure that this 
small piece is delivered as we build, and not all towards the 
end, as this might require the scaffolding to be moved and 
set up all around the house one extra time. That would be 
very time consuming !
We spoke to our builder, and found out that since this 
small piece has a history of being broken on the job, it is 
best to wait a bit to install them. 

This raised edging will go all around the outside edges of the windows.

 

 

Because the crane operator cannot see up onto the tops of the rows of blocks to know how to set the next blocks, we are using video cameras. This stand has a camera mounted on it and can be moved about. It is plugged into a regular 110v outlet. The monitor is in the cab of the crane. There is a second camera mounted on the ball that hangs from the crane cables.
This house will have a lot of light. The size of these window openings is over 5 feet wide. They also start low on the wall. All of these windows are to be casement windows and all functional except for the ones in the elevator/stair tower.

*******

This window is in the wall of the stair / elevator tower. First time we were able to take a photo of this corner of the 
house without a boom truck or crane in the shot. 
The sub-flooring on this floor is oriented strand particle board and has a 50 year warranty. The porch floor is conventional exterior 3/4 in  plywood because it will be covered w/ something like Durarock and will get a poured in place 4 inch concrete slab on top. The OSPB is more expensive than the conventional plywood. 
As you can see, we are having excellent weather for building. The carpenters have their own saws and drills, the table is 
just a work table for plans, etc.. We have a list of supplies 
that was given to us by Ted Dial of DAC-ART that are 
necessary to keep handy for this type of construction. One 
thing is on that list is this thing like a extra long crowbar to 
slide under the edge of a block to make slight position 
adjustments. An interesting fact is that you never use the 
bar to push, but swing around and use it to pull a block 
towards you. A 16 pound sledgehammer with a plastic 
handle. To bump a block in and out of alignment for 
flushness on a wall, this tools bumped against the face of 
the block w/ THE HANDLE....you hold on to the heavy head 
of the tool. This is just for slight adjustments. 
 Site Prep Pilings Foundation 1st Course Slab Prep Slab 2nd Row Blocks 3rd Row Blocks 4th Row Blocks 5th Row Blocks 6th Row Blocks
First Floor 7th Row Blocks Porch-1 6th & 9th row Blocks Weathershield Rows 10,11,12 Second Floor 16th Row Blocks 17,18,19th Row Blocks 19th &20th Row Blocks 22nd Row Blocks
Cornice Blocks Fireplace Roof-1 Roof-2 Roof-3 Cornice-2 Arches Garage Doors Porch Arches Roof Decking Windows
Tile Roof                    

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04/27/2008

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